Sterling Plumbing Heat Pump 882.00254.00 User Manual

SCC 7-Pump 50D & D Plus-Station Controllers Part Number: 882.00254.00 Bulletin Number: CV3-645 Effective: 11/27/05 Write Down

7/50D Plus or 7/50D Controller Chapter 1: Safety 9 Operator Responsibility The operator’s responsibility does not end with efficient production. Th

7/50D Plus or 7/50D Controller Chapter 2: Functional Description 10 Chapter 2: Functional Description 2-1 Models Covered in This Manual This manu

7/50D Plus or 7/50D Controller Chapter 2: Functional Description 11 2-3 Standard Features Mechanical Features Time-fill Capability. The length of

7/50D Plus or 7/50D Controller Chapter 2: Functional Description 12 2-4 Optional Features Options marked with “*” indicate options that can be fact

7/50D Plus or 7/50D Controller Chapter 2: Functional Description 13 At no time should the safety device fail and allow the operation to continue fo

7/50D Plus or 7/50D Controller Chapter 3: Installation 14 Chapter 3: Installation 3-1 Uncrating 7-Pump, 50D & D Plus-Station Controllers are s

7/50D Plus or 7/50D Controller Chapter 3: Installation 15 7. After determining quantity and location(s) of where to install system power supply(ie

7/50D Plus or 7/50D Controller Chapter 3: Installation 16 Installing KwikLink Cable Before you install flat cable, determine how much length you ne

7/50D Plus or 7/50D Controller Chapter 3: Installation 17 Setting Up and Installing Mounting Plates Setting Up Mounting Plates It’s a good idea to

7/50D Plus or 7/50D Controller Chapter 3: Installation 18 Terminating Cable Runs After you’ve run the black and grey network cables, you need to pr

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7/50D Plus or 7/50D Controller Chapter 3: Installation 19 10. Drive the two screws at the center points about halfway down; first on the latch side

7/50D Plus or 7/50D Controller Chapter 3: Installation 20 Addressing and Installing ArmorBlocks™ Addressing Armorblocks An ArmorBlock permits you t

7/50D Plus or 7/50D Controller Chapter 3: Installation 21 Installing ArmorBlocks The ArmorBlock cable base should already be attached to the mounti

7/50D Plus or 7/50D Controller Chapter 3: Installation 22 Figure 7: Securing the Seal Block to the Cable Base To secure the seal block: 1. Sta

7/50D Plus or 7/50D Controller Chapter 3: Installation 23 Installing KwikLink™ Connectors KwikLink connectors let you connect the controller and th

7/50D Plus or 7/50D Controller Chapter 3: Installation 24 Connecting the Controller to the Network To connect the controller to the network, make s

7/50D Plus or 7/50D Controller Chapter 3: Installation 25 Figure 8: Proper Controller and Remote Interface Connections Remote Touch-ScreenControl

7/50D Plus or 7/50D Controller Chapter 3: Installation 26 Connecting the Power Supply Enclosure to the Network The power supply provides electrical

7/50D Plus or 7/50D Controller Chapter 3: Installation 27 Figure 9: Proper Power Supply Enclosure Connections Grey Network Flat CableVacuum TubeBl

7/50D Plus or 7/50D Controller Chapter 3: Installation 28 Connecting Vacuum Receivers to the Network Make sure that all previous installation steps

7/50D Plus or 7/50D Controller Chapter 1: Safety 2 Shipping Information Unpacking and Inspection You should inspect your equipment for possible shi

7/50D Plus or 7/50D Controller Chapter 3: Installation 29 3. Dress the excess patch cord cable with cable ties so it does not interfere with opera

7/50D Plus or 7/50D Controller Chapter 3: Installation 30 Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum Pumps Make s

7/50D Plus or 7/50D Controller Chapter 3: Installation 31 Figure 14: Proper Vacuum Pump Connections Vacuum PumpGrey Network Flat CableBlack Power

7/50D Plus or 7/50D Controller Chapter 3: Installation 32 Connecting Filter Chambers Make sure that all previous installation steps have been done

7/50D Plus or 7/50D Controller Chapter 3: Installation 33 Connecting Central Alarms to the Network Make sure that all previous installation steps h

7/50D Plus or 7/50D Controller Chapter 3: Installation 34 4. Attach the other connector to the upper left terminal of the ArmorBlock. Tighten the

7/50D Plus or 7/50D Controller Chapter 3: Installation 35 3-5 Setup This section provides the procedures for configuring your 7/50D Plus or 7/50D c

7/50D Plus or 7/50D Controller Chapter 3: Installation 36 Setting Up the System Setting the Number of Stations and the Number of Pumps A

7/50D Plus or 7/50D Controller Chapter 3: Installation 37 2. Touch System at the Station n Operator (or Pump n Setup) screen. The System Setup scr

7/50D Plus or 7/50D Controller Chapter 3: Installation 38 Checking Addressing and Wiring for System Components Once you have set the number of stat

7/50D Plus or 7/50D Controller Chapter 1: Safety 3 Table of Contents CHAPTER 1: SAFETY ...

7/50D Plus or 7/50D Controller Chapter 3: Installation 39 The DeviceNet Input Status screen appears: Station numbers are stacked vertically as co

7/50D Plus or 7/50D Controller Chapter 3: Installation 40 c. Station bypass switch: For every station, the box labeled Bypass Switch should match

7/50D Plus or 7/50D Controller Chapter 3: Installation 41 Setting Up Alarm Silences When an alarm occurs, a horn sounds and a strobe light flashes

7/50D Plus or 7/50D Controller Chapter 3: Installation 42 Setting Up Pump Staging To avoid an excessive power demand at your facility when the conv

7/50D Plus or 7/50D Controller Chapter 3: Installation 43 Setting Up Stations Before starting the system, you must define several settings for each

7/50D Plus or 7/50D Controller Chapter 3: Installation 44 3. Touch Setup at the Station n Operator screen. The Station n Setup screen appears:

7/50D Plus or 7/50D Controller Chapter 3: Installation 45 5. As appropriate: a. Copy this station’s settings to one or more other stations, as de

7/50D Plus or 7/50D Controller Chapter 3: Installation 46 To copy the selected station’s settings to one other station 1. Touch the gray Copy to S

7/50D Plus or 7/50D Controller Chapter 3: Installation 47 Setting Up Pumps Before starting the system, you must define several settings for each pu

7/50D Plus or 7/50D Controller Chapter 3: Installation 48 Note: Touching Help in the lower right of this screen gives you a menu of online help fo

7/50D Plus or 7/50D Controller Chapter 1: Safety 4 CHAPTER 4: OPERATION ... 54 4-1 Overview ..

7/50D Plus or 7/50D Controller Chapter 3: Installation 49 Copying Settings from One Pump to Others If other pumps at your facility will use the sam

7/50D Plus or 7/50D Controller Chapter 3: Installation 50 To copy the selected pump’s settings to a range of other pumps 1. Touch First Pump next

7/50D Plus or 7/50D Controller Chapter 3: Installation 51 Finishing Setup: Setting Up Passwords You can set up passwords for two levels of security

7/50D Plus or 7/50D Controller Chapter 3: Installation 52 The System Setup screen appears: The current passwords are displayed under

7/50D Plus or 7/50D Controller Chapter 3: Installation 53 To change the duration of a password: 1. At the System Setup screen, touch Operator Pas

7/50D Plus or 7/50D Controller Chapter 4: Operation 54 Chapter 4: Operation 4-1 Overview Your 7/50D Plus or 7/50D controller electrically controls v

7/50D Plus or 7/50D Controller Chapter 4: Operation 55 4-3 Basic Tasks This section covers tasks that can be carried out with no password or with an

7/50D Plus or 7/50D Controller Chapter 4: Operation 56 The following table explains the status represented by each color at the Station Summary scre

7/50D Plus or 7/50D Controller Chapter 4: Operation 57 Reviewing Pump Status The Pump Summary screen is the counterpart of the Station Summary scree

7/50D Plus or 7/50D Controller Chapter 4: Operation 58 The following table explains the status represented by each color at the Pump Summary screen.

7/50D Plus or 7/50D Controller Chapter 1: Safety 5 8-6 Safety Tag Information ...

7/50D Plus or 7/50D Controller Chapter 4: Operation 59 Logging On and Logging Off Your controller may be set up to require a password for any operat

7/50D Plus or 7/50D Controller Chapter 4: Operation 60 Enabling and Disabling Stations and Pumps When a station or pump is disabled, the controller

7/50D Plus or 7/50D Controller Chapter 4: Operation 61 Reviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator Scre

7/50D Plus or 7/50D Controller Chapter 4: Operation 62 Navigating among the Station Operator Screens The controls in the upper right-hand corner of

7/50D Plus or 7/50D Controller Chapter 4: Operation 63 Activating and Stopping Priority Convey for a Station Note: Before activating priority conve

7/50D Plus or 7/50D Controller Chapter 4: Operation 64 Changing the Line with Material Proofing When this option is enabled, the controller issues a

7/50D Plus or 7/50D Controller Chapter 4: Operation 65 Reviewing and Resetting a Pump Hour Meter The controller keeps two meters for the length of t

7/50D Plus or 7/50D Controller Chapter 4: Operation 66 Transferring Stations to a Standby Pump If a pump fails, you can transfer all of the controll

7/50D Plus or 7/50D Controller Chapter 4: Operation 67 1. Touch Source Pump. The keypad pops up. 2. Enter the number of the failed pump. Use ← to

7/50D Plus or 7/50D Controller Chapter 4: Operation 68 Hold a station icon to go to its Station Operator screen, then touch Setup to go to the Stati

7/50D Plus or 7/50D Controller Chapter 1: Safety 6 Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for inst

7/50D Plus or 7/50D Controller Chapter 4: Operation 69 3-5 Alarms Reviewing Alarms At the Station Summary or Pump Summary screen: 1. Touch Alarms.

7/50D Plus or 7/50D Controller Chapter 4: Operation 70 Clearing the Alarm Log The controller saves all alarm messages, together with the date and ti

7/50D Plus or 7/50D Controller Chapter 4: Operation 71 Silencing Alarms Whenever a new alarm occurs, your controller sounds the horn and turns on th

7/50D Plus or 7/50D Controller Chapter 5: Maintenance 72 Chapter 5: Maintenance 5-1 Preventative Maintenance No preventative maintenance is requir

7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 73 Chapter 6: Configurable Settings This section describes the proper setup of the

7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 74 Name Description Options Default Conveying Options Assigned to pump n Number (

7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 75 Name Description Options Default Partial convey When this option is enabled, t

7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 76 Name Description Options Default On time Number of seconds that the each air p

7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 77 Name Description Options Default Material set to n Number for the material lin

7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 78 6-3 Options for Pump Setup Several of the items in this screen are not setup op

7/50D Plus or 7/50D Controller Chapter 1: Safety 7 1-2 Warnings and Precautions Our equipment is designed to provide safe and reliable operation w

7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 79 Name Description Options Default On time Number of seconds that the air compre

7/50D Plus or 7/50D Controller Chapter 7: Troubleshooting 80 Chapter 7: Troubleshooting 7-1 General Troubleshooting Problem Possible cause Solutio

7/50D Plus or 7/50D Controller Chapter 7: Troubleshooting 81 7-2 Alarms The format for all station alarms is “Station n [alarm text],” for exampl

7/50D Plus or 7/50D Controller Chapter 7: Troubleshooting 82 Alarm message Possible cause Pick-up wand is not positioned properly. Convey time i

7/50D Plus or 7/50D Controller Chapter 7: Troubleshooting 83 Alarm message Possible cause Output power failure (Critical) Power flat cable for n

7/50D Plus or 7/50D Controller Chapter 8: Appendix 84 Chapter 8: Appendix 8-1 Warranty The manufacturer warrants all equipment manufactured by it

7/50D Plus or 7/50D Controller Chapter 8: Appendix 85 8-3 Drawings and Diagrams Figure 19: 7 pump 50 station Controller with ???" Display

7/50D Plus or 7/50D Controller Chapter 8: Appendix 86 Figure 20: Typical System Installation Layout

7/50D Plus or 7/50D Controller Chapter 8: Appendix 87

7/50D Plus or 7/50D Controller Chapter 8: Appendix 88 8-4 Spare Parts List AC Voltage Quantity Part Number Description 1 A0563932 2.1A Power Su

7/50D Plus or 7/50D Controller Chapter 1: Safety 8 1-3 Responsibility These machines are constructed for maximum operator safety when used under st

7/50D Plus or 7/50D Controller Chapter 8: Appendix 89 Warranty Returns Prior to the return of any material, authorization must be given by the manu

7/50D Plus or 7/50D Controller Chapter 8: Appendix 90 8-8 Technical Assistance (Contact Information) Parts Department Call toll-free 7am–5pm CST [